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Printing Services

Postpress

“Ihlas Matbaacilik” has one of the modernest, largest, and youngest binderies in Turkey and offers comprehensive postpress services extending far beyond most kinds of binding needs including trimming, finishing, packaging and distribution solutions.

Thanks to our wide range of modern postpress equipments and experienced staff; we, as “Ihlas Matbaacilik”, are able to meet any of your requests from simple to complex products.

In our bindery, we do perfect binding and hard cover binding of printed materials for various shapes and sizes from miniature to oversized with a multitude of options. We also offer thread sewing and saddle stitching services.

Insert line, polywrapping machine, various strapping and shrink-wrapping machines and pallet stretch wrappers make endurable packaging possible. Our packaging services offer you a wide array of packaging options including polywrapping, shrink wrapping and packing into cardboard boxes for dispatch overseas.

“Ihlas Matbaacilik” is capable of making on time delivery of its customers’ products to anywhere in the world.

To your attention:

High-technology KBA-Metronic ink jet printer prints barcodes, logos, data matrix codes, true type fonts etc., it also prints addresses on varied surfaces.

Postpress Equipments

Müller Martini Bolero Perfect Binding Machine    
  Minimum Maximum
Speed 1,200 cycles per hour 9,000 cycles per hour
Number of Feeding Stations 24
Number of clamps   21
Product size book spine length 140 mm 510 mm
  book width 100 mm 320 mm
  book thickness   80 mm
  book thickness with scoring 3 mm  
  book thickness without scoring 2 mm  
  book thickness layflat book   30 mm
PUR adhesive application, spine paper sticking, automatic Müller Martini three-edged knife, automatic Müller Martini stacker, Müller Martini razor.

 

Müller Martini Blending and Perfect Binding Line    
    Minimum Maximum
Speed   6,000 cycles per hour
Number of Feeding Stations   15
Feeding for per unit   3
Number of clamps   16
Dimension of the product Spine length 140 mm 480 mm
Width of book 100 mm 320 mm
Thickness of book   70 mm
Thickness of form   6 mm
Endpaper sticking, Martini Müller three-edged knife.

Kolbus Hardcover Making Machine
- Kolbus PK 170 Cartoon cutting machine
- Kolbus DA 270 cover making machine (65 cycle/min.)
- Kolbus BF 527 book production line (60 cycyle/min), (Including ribbon adding)
- Kolbus EMP 597 hardcover making machine (60 cycle/min)
- Kolbus FE 604 forming and press machine (62 cycle/min)
- Sigloch BSD 60 stacker (60 cycyle/min)
- Mechanical speed: up to 7.000 cycyle/h

Kolbus DA-270 Sert Kapak Taslama makinası:


Touchscreen co-pilot system for automatic size adjustment,
Central carton feeder,
Central feeder with double spool holder,
Pre-cut leatherette feeder,
Mobile hot melt gluing unit with pre-melter,
Out with a roller conveyor.

Size ranged opened case (width x height):
min. 205 x 140 mm.;
max. 670 x 390 mm.
Cloth:
Width 223 – 708 mm.;
Height 130 – 428 mm.
Boards:
Thickness 1 – 4 mm.;
Width 95 – 328 mm.;
Height 140 – 390 mm.
Mechanical speed:
65 devir/dakikaya kadar.

Müller Martini Presto Wire Sewing Machine  
    Minimum Maximum
Speed   9,000 cycles per hour
Number of feed station + cover feed   6 + 1
Number of sewing head   4
Product dimension Length of spine 145 mm 365 mm
  Width of book 100 mm 305 mm
Thickness of book   10 mm
Omega wire sewing option, Müller Martini three-edged knife

 

Müller Martini Bravo S Wire Sewing Machine  
  Minimum Maximum
Speed   12,000 cycles per hour
Number of feed station + cover feed   6 + 1
Number of sewing head   4
Product Dimension Length of spine 153 mm 480 mm
  Width of book 108 mm 320 mm
Thickness of book   10 mm
Müller Martini three-edged knife, Müller Martini stacker

 

Müller Martini Ventura Thread Sewing Machine (2 pieces)  
  Minimum Maximum
Speed   12,000 cycles per hour
Product dimension Length of form 120 mm  510 mm 
  Width of form 80 mm  320 mm 
Thickness of form   4 mm 
Number of pin standard   13
  combined   7
Length of pin   16,5 mm 
Standart, Combine ve zigzag sewing specifications

Heidelberg Stahlfolder BCUH-78 Folding Machine
- Maximum paper dimension: 700 mm x 1,000 mm
- 6 bags + 2 axes + After 1. axe ,1 support bag
- 17 different folding options
- In A4 parallel folding maximum 50,000 layer/h

Horizon Cross Folder AFC-566AKT Folding Machine
- Maximum paper size: 558 mm x 850 mm
- 6 bags + 1 axe + 2 support bags after axe
- 17 different folding options
- In A4 parallel folding maximum 40,000 layer/h
- 8 or 12-page booklet production with glueing unit

Heidelberg Stahl KH78 6KTL Crushing Machine:


- PFH78 pallet feeder,
- MCT digital control unit,
- BUH 78-6 bag plate,
- 2 axes,
- Intermediate bag,
- TSH50 two-output collection unit with press.

Heidelberg Letterpress Cutting Machine
- Maximum paper size: 640 mm x 890 mm
- Minimum paper size: 250 mm x 350 mm
- Maximum speed: 5,000 layer/h
- Paper between 70 gr/m2 with 400 gr/m2

Heidelberg Letterpress Cutting Machine
- Maximum paper size: 380 mm x 520 mm
- Minimum paper size: 150 mm x 200 mm
- Maximum speed: 5,000 layer/h
- Paper between 70 gr/m2 with 400 gr/m2

Guillotine Knives
- Polar 90 cm, Polar 105 cm ve Wohlenberg 115 cm

REBA Coil to sheet sizing machine:


- Cutting width: 1.050 mm.
- Maximum coil diameter: 1.600 mm.
- Maximum mechanical speed: 300 m/min.
- Cut length: 400 mm. – 1.500 mm.
- Stack height: 1.400 mm.
- Dual coil hydraulic system,
- Antistatic electrification system,

SITMA C80-750 bagging/addressing machine:


- Automatic loading station,
- Main feeding station,
- 2x rotary feeding station,
- Page opener with vacuum,
- Bagging station,
- Altech ALritma-X-S HI Labeling station,
- Exit station,
- Package stacker station.

Hugo Beck Super 400 XXL Bagging Machine:


- Automatic loading station,
- Main feeding station,
- 6x rotary feeding station,
- Page opener with vacuum,
- Bagging station,
- Altech ALritma-X-S HI Labeling station,
- Heater furnace station,
- Exit station.

Wen Chyuan KYEK-102DRS-K Water Based Cellophane Machine:


- Maximum Sheet Size: 910 x 1080 mm.
- Minimum Sheet Size: 300 x 300 mm.
- Maximum Speed: 60 m/min.
- Paper Weight: 100 - 500 g/m²